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About us

Linear Systems, A technocrat firm based in Mumbai is a well-established and reputed Burner Controllers Manufacturer for Boilers and Furnaces all over India

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Contact Info

Call Now

022-2551-2534
022-2557-6002

Location

Vikrant industrial Estate, Deonar Village Rd, Deonar, Govandi East, Mumbai,Maharashtra 400088

Email Now

info@linearsystemsindia.com,
info@linearsystems.in

Flame rod for gas flame in India

Flame Rod for Gas Flames

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Flame Rod for Gas Flames Manufacturer in Maharashtra and Flame Rod for Gas Flames Supplier in Maharashtra

Every gas flame holds a secret. It conducts electricity. At Linear System, we have spent nearly four decades turning this scientific curiosity into a reliable safety solution. As a trusted Flame Rod for Gas Flames Manufacturer in Maharashtra and a leading Flame Rod for Gas Flames Supplier in Maharashtra, we help industrial burners prove their flames are real . Here is how it works. When a gas flame burns, it creates ionised particles – tiny charged fragments that allow electricity to flow through the flame itself . Our flame rod capitalises on this phenomenon. We insert a small metal rod, supported by a durable insulator, directly into the flame zone. The rod receives a voltage, and the flame acts like a one-way electrical valve, allowing a tiny rectified current to flow. Our companion amplifier detects this microamp-level signal and confirms to the burner controller: the flame is present and safe . What makes our flame rods special is what they ignore. They do not respond to visible light, glowing refractory bricks, or heat shimmer. They only respond to the electrical signature of a genuine burning flame . This means no false alarms, no nuisance shutdowns, and no dangerous guesswork. From the bustling industrial corridors of Mumbai to the manufacturing hubs of Pune, Nashik, and Nagpur, Linear System has earned its reputation. Since 1986, we have installed over 20,000 burner control solutions across India and beyond . Our flame rods are trusted by major boiler and furnace manufacturers, and we maintain strong collaborations with industry leaders across the region . Whether you need a standard replacement or a custom length for a unique burner configuration, we deliver quality that speaks for itself.

Product Specifications & Usage

The table below outlines key specifications for our Flame Rods, highlighting why Linear System is the preferred Flame Rod for Gas Flames Supplier in Maharashtra.

Model Number Material Voltage Range Detection Method Best Usage
E4-125-100 Mild steel with Kanthal tip 220V to 420V Flame rectification Standard gas burners, medium capacity
E4-75-55 Mild steel with Kanthal tip 220V to 420V Flame rectification Compact gas burners, limited space
Custom lengths Kanthal / Globar alloy As specified Flame rectification Specialised industrial furnaces

Key Features:

  • Small diameter metal rod supported by a high-temperature insulator
  • Kanthal alloy construction – operates up to 2,400°F (1,300°C)
  • Detects only burning flames, not light or glow
  • Economical flame sensing for small gas burners
  • Compatible with our FR series flame amplifiers

Usage Guide: Install the flame rod so its tip projects directly into the pilot or main flame zone. The rod must be positioned within the flame's root area for reliable ionisation detection. Ensure the ceramic insulator remains clean and free from carbon deposits, as contamination can cause short circuits. Connect the rod to a Linear System Flame Rod Amplifier, which provides the necessary voltage and detects the rectified current. The amplifier then sends a flame confirmation signal to your burner controller. For optimal performance, ensure adequate grounding area for completion of the rectification circuit . From bakeries to chemical plants, from textile mills to pharmaceutical units – our flame rods provide the reliable flame proof your gas-fired systems demand. Choose Linear System – where gas flame sensing meets industrial intelligence.